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Non-Contact Powder Thickness Gauge

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Non-Contact Powder Thickness Gauge Specification

Interface Type
RS232

Display Type
Digital LCD

Humidity
â¤ 80% RH

Port Size
1/2 inch

Response Time
<1 s

Equipment Type
Non-Contact Powder Thickness Gauge

Power Supply
220V/50Hz

Resolution
0.001 mm

Max Height
160 mm

Frequency
50 Hz

Mounting Type
Tabletop

Accuracy
Â±0.01 mm

Test Range
0~5 mm

Features
Non-contact measurement, high accuracy, digital display, fast response

Gas Pressure
0.5~0.8 MPa

Specimen Size
Customizable

Measuring Range
0~5 mm

Automation Grade
Automatic

Number of Specimens
1

Temperature
5Â°C~35Â°C

Application
Powder thickness measurement

Operating Voltage
220V

Usage
Industrial powder coating measurement

Capacity
Single Specimen

Machine Weight
22 kg

Test Speed
Up to 800 mm/min

Test Width
200 mm

Test Stroke
0~160 mm

Control Mode
Automatic

Non-Contact Powder Thickness Gauge Trade Information

Certifications
ASTM D7378-C

About Non-Contact Powder Thickness Gauge

As an Authorized dealer we are engaged in providing the broad assortment of "Coating Inspection Instrument" for wide range of applications. By carefully controlling the thickness of powder applied to a product, you ca minimise your powder usage are ensure the quality of your coating.

As contact measurement solutions damage the finish and do not predict the cured coating thickness, measuring the powder thickness pre-cure requires a non-contact solution.

Using third generation proven airborne ultrasonic technology, the new Elcometer 550 accurately predicts cured coating thickness by non-contact measurement of coating powders.

Easy to use

Easy to read, large colour display
Adjustable screen brightness for all test conditions
Ergonomic probe - ideal for continuous testing
Can be used straight out of the box with minimal set up time
On-screen guidance graph and handle LEDs help you oriental the probe sensor for fast, accurate measurements

Reliable

Fast, accurate and repeatable results
Can be used in accordance with ASTM D7378-Procedure C
Proven, 3rd Generation, airborne ultrasonic technology
User-programmable setup to account for varying powder shrinkage rates

Enhanced Technology

Measure thicknesses from 30 - 110 um (1.18 - 4.4mils)
1mm2 (0.04 sq in) measurement area - ideal for fiat, curved and small surfaces
Test coatings on a wide range of substrates, including metal, wood, MDF, plastic and pre-coated surfaces

Specification

Display	3 1/2 Inches (90mm) QVGA Colour LCD
Power Supply	Rechargeable NIMh battery, up to 7 hours continuous use
Measurement Range	30 - 110um (1.18 - 4.4mils)
Resolution	1 um (0.04mils)
Measurement Accuracy	+-5um (+-0.25mils) or +-5% of the coating thickness, whichever is greater
Measurement Offset Distance	18mm (0.71") from the coated substrate
Measurement Area	1m2 (0.04sq in)
Operating Temperature Range	10‚°C to 35‚°C (50:F to 95‚°F)
Units	um / mils switchable
Dimensions	115 x 185 x 35 mm (4.6 x 7.4 x 1.4")
Weight	900g (1.9lbs)

Elcometer 550 Gauge with rechargeable battery, universal charger unit and cable, sensor gun and lead, shoulder hamess, reference block, USB-PC transfer cable, carry case, test certificate and operating instructions

Advanced Laser-Based Measurement Technology

Utilizing a non-contact laser-based optical sensor, this powder thickness gauge provides rapid and highly accurate readings for powder coatings. Its advanced technology minimizes errors and supports a broad test range from 0 to 5 mm, suited for demanding industrial environments where precision is essential.

Effortless Calibration and Operation

The equipment supports both automatic and manual calibration, ensuring consistent performance and ease of use. With user-friendly controls and a digital LCD display, users can quickly view and manage results, making regular quality assessments efficient and reliable.

Robust Design for Industrial Settings

Built with premium industrial aluminum alloy and rated IP54 for dust and splash protection, the gauge guarantees durability under challenging conditions. Its programmable alarm system and efficient automatic control mode improve safety and workflow on the factory floor.

Comprehensive Data Handling and Analysis

With up to 1000 record storage capacity and integrated analysis software, users can efficiently monitor and export measurement data via USB or RS232 connectivity. The solution supports seamless integration into existing quality management systems, facilitating robust reporting and traceability.

FAQs of Non-Contact Powder Thickness Gauge:

Q: How does the non-contact laser-based sensor measure powder thickness?

A: The gauge employs a laser-based optical sensor that emits a beam onto the powder-coated surface, accurately detecting and calculating thickness without physically touching the specimen. This method ensures precise measurement while avoiding contamination or damage to coatings.

Q: What calibration methods are available and when should each be used?

A: Users can choose between automatic and manual calibration. Automatic calibration is ideal for routine operations and quick setup, while manual calibration is recommended for special requirements or when calibrating for custom specimen sizes to achieve optimal accuracy.

Q: Where can this gauge be used for powder thickness measurement?

A: Designed for industrial environments, the gauge is suitable for use in factories, quality control laboratories, and production lines involved in powder coating applications. Its robust construction and IP54 rating ensure reliable performance in diverse settings across India.

Q: What is the process for exporting measurement records and analysis data?

A: Measurement records can be stored in the devices memory, and users can export data directly using USB or RS232 interfaces. The integrated analysis and export tool streamlines data transfer to computers for further review or reporting.

Q: How do I benefit from the programmable out-of-range alarm function?

A: The programmable alarm alerts users when a measurement exceeds predefined thickness limits, helping maintain consistent product quality and prompt action if deviations occur. This feature enhances workflow efficiency and reduces the risk of faulty coatings.

Q: What are the usage limits in terms of specimen size and measuring capacity?

A: The gauge is designed for single specimen measurement with customizable specimen sizes. It accommodates a test stroke up to 160 mm and a test width of 200 mm, making it adaptable to various powder coating applications.

Q: What advantages does automatic control mode offer for industrial powder coating measurement?

A: Automatic control mode simplifies operation, increases testing speed (up to 800 mm/min), and reduces manual intervention. This enables consistent, repeatable measurements, saves time, and supports high-throughput industrial processes.