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Qualicoat Powder Coating Inspection Kit

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Qualicoat Powder Coating Inspection Kit Specification

Automation Grade
Manual

Humidity
595 % RH (for test environment)

Features
Multi-tool kit, compliant with Qualicoat, includes cross-hatch cutter, gloss meter, film thickness gauge, thermometers, and accessories

Temperature
5C to 40C operating limits

Number of Specimens
Suitable for single or multiple panel testing

Application
Inspection and quality assessment of powder coated surfaces according to Qualicoat standards

Operating Voltage
3V DC for digital gauge, N/A for mechanical tools

Test Range
Comprehensive kit covers standard Qualicoat tests

Hardness
Tool blades: HRC5557

Frequency
Manual use (digital gauge: auto-update)

Resolution
Film thickness gauge: 0.1 m

Interface Type
Direct readout, no PC connectivity

Mounting Type
Handheld, portable

Power Supply
Not required for mechanical tools, UV torch: 2 x AAA batteries (included)

Response Time
<1 second (digital gauge)

Measuring Range
Varies by instrument, e.g., film thickness gauge: 01500 m

Specimen Size
Accepts coated panels up to 150 mm x 100 mm

Equipment Type
Powder Coating Inspection Kit

Display Type
Digital (film thickness gauge), analog (other tools)

Accuracy
Film thickness gauge 2% or 2.5 m

Usage
On-site or laboratory inspection

Capacity
Portable kit (content specific)

Machine Weight
Approx. 2.8 kg (excluding case contents)

Test Speed
Manual operation, user dependent

Test Width
Up to 150 mm sample width

Test Stroke
Adjustable, up to 100 mm (cutter)

Control Mode
Manual inspection (all tools supplied)

Accessory Supplied
Cleaning brush, spare blades, replacement AAA batteries

Cross Hatch Cutter Blades
1 mm, 2 mm options

Carrying Case Dimensions
Approx. 350 mm x 280 mm x 100 mm

Gloss Meter Range
20/60/85 (10-1000 GU)

Kit Standard Compliance
EN ISO 2409, ISO 2808, Qualicoat

Certificate of Calibration
Included for thickness gauge and gloss meter

Kit Contents
Cross hatch cutter, film thickness gauge (digital), gloss meter, UV torch, magnifier, adhesion tape, cotton rags, thermometer, instruction manual

Qualicoat Powder Coating Inspection Kit Trade Information

Main Export Market(s)
Asia

About Qualicoat Powder Coating Inspection Kit

Features

As a Authorized dealer we are engaged in providing the broad assortment of Elcometer Digital Inspection Kits.
Elcometer Qualicoat Powder Coating Inspection Kit
The Qualicoat Organisation brings together the ideals of several national coating associations into one quality label for the powder coating to aluminium architectural applications.
The aim of Qualicoat is to establish the minimum standard that plant installations, coating materials and finished products which have been powder coated must meet.
Within this quality label, Qualicoat identifies a range of inspection requirements to be undertaken with regards to the quality control of powder coated products.
The Elcometer Qualicoat Powder Coating Inspection Kit provides the various test instrumentation required to meet the high standards of this organisation.

Specification

Model	Description	Basic	Top
Elcometer 480	Statistical Glossmeter: 60	Model B	Model T
Elcometer 1506	Mandrel Bend Tester with 5mm and 8mm (0.20 and 0.31) Mandrels
Elcometer 1615	Base Unit and Tube Assembly
Elcometer 1615	Kit B: ISO 6272/2 and BS 6496
Elcometer 1620	Manual Cupping Tester with Digital Gauge
Elcometer 215	Oven Data Logger & Kit	Standard	Top
Elcometer 415	FNF Integral Digital Coating Thickness Gauge for smooth surfaces
Elcometer 456	FNF Separate Digital Coating Thickness Gauge		Model T
Elcometer 456	Standard FNF 1 Probe, 0 - 1500m
Elcometer 1542	Cross Cut Set 6 x 1, 2, 3mm with ISO or ASTM Adhesive Tape

Comprehensive On-Site Testing

This inspection kit provides the instruments necessary for full-scale quality checks on powder-coated panels. From film thickness to gloss and adhesion assessment, each tool is selected to meet Qualicoat specifications, ensuring robust evaluation directly on-site or in the laboratory. The variety of supplied accessories enhances operational efficiency and minimizes downtime during inspection cycles.

Convenience and Portability

Packaged in a practical and sturdy carrying case, the kit is lightweight (machine weight approx. 2.8 kg) and easy to transport. Its handheld, automation-free design assures seamless manual operation, making it ideal for mobile applications across factories, warehouses, and field sites. With adjustable tools and spare parts included, inspectors can perform fast, repetitive tests without specialized equipment or external power sources.

Accuracy and Compliance

Every instrument includedespecially the digital film thickness gauge and gloss metercomes with a certificate of calibration, ensuring reliable, repeatable measurements. The kit complies with key international standards (EN ISO 2409, ISO 2808, Qualicoat), making it suitable for professional and industrial use. Resolution down to 0.1 m underscores the kits precision.

FAQs of Qualicoat Powder Coating Inspection Kit:

Q: How do I use the Qualicoat Powder Coating Inspection Kit for on-site inspections?

A: Simply unpack the portable case and select the required instrument, such as the film thickness gauge or cross hatch cutter. Follow the supplied instruction manual for each test. No external power is needed for mechanical tools; only the digital gauge and UV torch require batteries (included). Conduct visual, adhesion, gloss, and thickness assessments directly on powder-coated panels.

Q: What standards does this inspection kit conform to, and why is this important?

A: The kit is compliant with EN ISO 2409, ISO 2808, and Qualicoat requirements, ensuring all measurements align with internationally recognized testing procedures. This compliance guarantees that surface quality and coating durability meet industry benchmarks, which is essential for accreditation, exports, or contract fulfillment.

Q: When should I perform inspections using this kit?

A: Use the inspection kit during the final production stages, after coating curing, or during routine quality checks. Its suitable for both in-process and post-process inspections, supporting regular quality assurance as well as troubleshooting coating defects.

Q: Where can the kit be used and what are the environmental requirements?

A: The kit is designed for both laboratory and on-site environments. It operates effectively in temperatures from 5C to 40C and humidity ranging from 5% to 95% RH. Its portable case allows easy transport between locations, making it suitable for use in manufacturing plants, supplier warehouses, or outdoor project sites.

Q: What is the process for measuring film thickness with the digital gauge?

A: Place the digital film thickness gauge directly on the coated panel and read the measurement from the devices digital display. Calibration certificates ensure accuracy (2% or 2.5 m), and the devices response time is less than one second, enabling rapid, multiple readings across various spots on the specimen.

Q: Which types and sizes of panels can the kit analyze?

A: The kit is optimized for single or multiple powder-coated panel inspections. It accommodates specimens up to 150 mm in width and 100 mm in length, supporting variable sample configurations for both industrial and laboratory purposes.

Q: What are the main benefits of using the Qualicoat Powder Coating Inspection Kit?

A: Key benefits include comprehensive, multi-parameter testing in a single kit, efficient portability, compliance with industry standards, and user-friendly, manual operation. It allows inspectors, suppliers, and quality control professionals to quickly evaluate coating performance, saving time and ensuring consistent quality outcomes.

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